Honda 3000 Watt Generator EB3000CK2A Cyclo Converter Replacement

Written By: Tarun Thiruma
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Honda 3000 Watt Generator EB3000CK2A Cyclo Converter Replacement

Difficulty

Moderate

Steps

9

Time Required

10 - 30 minutes

Introduction

This guide demonstrates how to remove or replace the cyclo converter panel in your Honda EB3000CK2A 3000 Watt Generator.

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    • Before you begin, disconnect the spark plug connector from the spark plug.

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    • Use a 10 mm socket to remove the nut securing the top of the cyclo converter cover.

    • Use a 10 mm socket to remove the bolt securing the bottom of the cyclo converter cover.

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    • Un-slot the two black rubber cable grommets from the top and right edge of the plastic cover.

    • Remove the cyclo converter cover.

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    • Pull the cyclo converter panel off of its posts on the generator body so the screw terminals are easily accessible.

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    • Disconnect the two 2-pin and one 3-pin connectors from the panel.

    • Take note of which connector corresponds with each header for reassembly.

    • Reassembly tip: The connectors are keyed so they can not be plugged in with the wrong orientation.

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    • If you are replacing the cyclo converter panel, it can be helpful to transfer a cable from the old panel to the corresponding screw terminal on the replacement panel one at a time. This prevents potentially mixing up cables and screws and maintains OEM cable management.

    • The top three screws are M4 screws while the bottom four are M5 screws. Ensure you are using the correct screw for each terminal during reassembly.

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    • Use a Phillips #2 screwdriver to remove the seven 10 mm screws from the terminals on the cyclo converter panel. The wire that corresponds with each terminal is listed below:

    • Red cable

    • Double Black cable

    • No cable

    • White Cable

    • Double Red cable

    • Double White cable

    • Double Blue cable

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    • Remove the terminal connecting bar from the panel once the corresponding terminals are unscrewed.

    • During reassembly, ensure the bar is in the correct orientation and lies under the crimp connector on the double black cable.

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    • Remove the cyclo converter unit.

Conclusion

To reassemble your device, follow these instructions in reverse order.

Author

Tarun Thiruma

Member since: 20/11/19

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