Delta Motor End Assembly:MOST


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Materials and Tools

Materials
Description Count
Printed motor end 3
42mm x 240mm linking board 3
#6 x 3/4" sheet metal screw 18
M3 x 12mm or 14mm screw 12
M3 flat washer 12
Tools
2.5mm hex key
Precision knife
Small blade screwdriver
3mm drill bit and holder
Screwdriver (right-angle driver preferred)

Note

If your linking boards have any kind of etched design, ensure that the orientation is correct. The flanges for attaching the plywood rounds indicate the top of the printed ends.

Procedure

Video instructions

Motor-end Triangle Assembly
<iframe title='Play video' src='//www.youtube.com/embed/ywpqI7jN5cM?enablejsapi=1&rel=0' width='640' height='360' frameborder='0' allowfullscreen='true'></iframe>
Motor Installation and Wire Braiding
<iframe title='Play video' src='//www.youtube.com/embed/8au1jUgL1Sk?enablejsapi=1&rel=0' width='640' height='360' frameborder='0' allowfullscreen='true'></iframe>

Step-by-step instructions

  1. Clean the motor end by reaming out the motor mount holes with a 3mm drill and/or an M3 threaded rod. Ream the clamp screw holes with a 3mm drill. Remove any protrusions or flashing from the linking board mount tab with a sharp knife. The knife can be used as a scraper to remove irregularities on the tab face.
  2. If linking boards (240mm × 42mm × 12mm) do not have pilot holes drilled in them, follow directions here before proceeding.
  3. With the motor end laying on the table, flanges down, position a linking board so that the pilot holes align with the holes in one of the tabs. The board and motor end must be flat against the table and the board must be firmly against the stop on the motor end. Start three #6 × 3/4” sheet metal screws into the tab but do not start them into the linking board until the position of the board is checked – the board must be firmly against the stop on the motor mount. Once in position, tighten the screws. (Two screws per tab are probably sufficient, but maximum rigidity and longer maintenance intervals can be assured by using all three screws in each tab.)
  4. Repeat with another linking board on the other side of the motor end. A right-angle or stubby screwdriver will be required to engage some of the screws.
  5. Continue with remaining linking board and other two motor ends. When complete, the motor ends should form the apexes of an equilateral triangle and the whole assembly should lie flat on the table top, flanges down.
  6. Prepare 12 M3×14mm socket head cap screws each with an M3 washer. Stand the motor end assembly up on one linking board such that a motor end is facing upward. Carefully drop a screw with its washer into the motor mount holes.
  7. Position the motor with the pulley facing up. The motor's wires should be exiting the motor towards one of the linking boards, not towards the top or bottom of the motor end.
  8. Braid the motor wires.

Navigation

Tandem Build MOST Delta Navigation
Green indicate workshop tasks
Printer Primer
Overview
Soldering and tinning
Assembling hot end
Drilling Pilot Holes
Person 1Person 2
Tie Rods and PulleysEpoxying Magnets
Motor End AssemblyIdler End Assembly
Extruder DriveMount Bases
End EffectorFrame
Verticals
Wiring
Firmware
Software
Finishing
Printing Basics
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