Delta Pilot Holes:MOST


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Materials and Tools

Materials
Description Count
240mm x 42mm plywood linking board 6
Tools
2mm drill bit
Drill motor
Sharp pencil
Right side pilot hole template
Left side pilot hole template

Note

Linking board mounting screws are located in difficult-to-reach locations and pilot holes greatly simplify assembly of the motor and idler ends. Pilot holes may be drilled in other wooden structural components and those will be treated in their respective assembly steps.

To minimize swelling and shrinking due to changes in humidity, sealing the plywood is recommended.

Procedure

See video instructions on Motor End Assembly.

  1. There are two linking board pilot hole jigs for accurately locating the positions of pilot holes. One each for the left and right sides of the boards. Ream the holes in the triangular pattern with a 3mm (1/8") drill bit.
  2. Stack the linking boards so that their edges are up and mark that edge with a pencil.
  3. Place one of the pilot hole jigs on the end of a board with the marked edge of the board on the same side as the narrow stop at the bottom of the jig. Push the board firmly into the jig and with a sharp pencil, mark the location of the pilot holes. Repeat with the other jig on the opposite end of the board ensuring that the marked edge is towards the bottom of the jig.
  4. Repeat with the remaining linking boards.
  5. Drill 2mm (1/16") pilot holes at the marked positions on each board being careful to not drill all the way through the board.

Navigation

Tandem Build MOST Delta Navigation
Green indicate workshop tasks
Printer Primer
Overview
Soldering and tinning
Assembling hot end
Drilling Pilot Holes
Person 1Person 2
Tie Rods and PulleysEpoxying Magnets
Motor End AssemblyIdler End Assembly
Extruder DriveMount Bases
End EffectorFrame
Verticals
Wiring
Firmware
Software
Finishing
Printing Basics
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